Firefighter owned and operatedDesigned and manufactured in Hilton, New York

Past projects

Real problems. Engineered outcomes.

Select a completed project to see the problem, application, engineering process, and final result.

Finished custom light-switch panel installed in a fire apparatus dashboard

Completed work

Engineering case studies

Designed around the actual application.

Each project page shows how field conditions, operational needs, geometry, materials, and installation requirements shaped the solution.

Finished custom light-switch panel installed in an apparatus dashboard — Finished installation

CAD / additive manufacturing / installation

Apparatus light-switch enclosure

An open dashboard location was converted into a secure, service-ready control panel through field measurement, CAD, printing, wiring, and installed validation.

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3D scanning / reverse engineering / UV-resistant ASA

Custom marine dashboard panel

The existing boat panel and a new Garmin fish finder were captured and rebuilt in CAD, then integrated into a replacement panel that preserved the proven fit.

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Finished Bluetooth speaker mount installed overhead in a fire apparatus — Apparatus integration

Non-destructive mounting / friction fit / UV-resistant ASA

Apparatus Bluetooth speaker mount

A removable Bluetooth speaker mount uses existing apparatus hardware without permanent cab modification and releases without tools for charging.

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SCBA masks hanging from custom overhead hooks in a fire apparatus cab — Equipment storage

Apparatus integration / overhead storage / UV-resistant ASA

Apparatus SCBA-mask hooks

Purpose-built hooks use the apparatus's existing overhead structure to keep SCBA masks secured and out of the occupied cab space.

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Engine 264 pump panel with a black out-of-service foam-system cover installed — Error-prevention control

3D scanning / human factors / non-destructive apparatus modification

Engine 264 foam-panel cover

A scan-derived cover creates a clear physical barrier over an out-of-service foam controller while preserving the electronics and existing pump-panel hardware.

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Department customization

Identity, recognition, and field-ready work.

Completed station displays, event materials, memorial updates, equipment identification, and personalized department orders.

Laser-engraved Dusty Puppies station sign

Laser-engraved station sign

Department artwork was translated into a durable engraved wall display built for a finished station presentation.

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Department banquet centerpieces

A coordinated low-volume batch was personalized for members and arranged as a unified department banquet presentation.

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Completed textured brass memorial plaque nameplate inserts

Memorial plaque inserts

Replacement brass nameplates were created for an existing stone memorial while preserving a traditional cast-bronze appearance.

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Numbered red and yellow department door wedges

Identified operational wedges

Color- and number-coordinated wedges were produced as a practical department equipment and accountability system.

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Custom department tumblers

Personalized department drinkware was produced for member orders, events, recognition, and gifts.

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Custom engineering and manufacturing

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